Zirconate Gadolinium: Imikorere-Yinshi, Ibikoresho Byumuriro Birambye

Gadolinium zirconate. Mu magambo yoroshye, ni "super-insulator" ku bushyuhe bwinshi - ubushyuhe ntibunyuramo byoroshye. Uyu mutungo utuma biba byiza kuri barrière yumuriro (TBCs), irinda moteri nibice bya turbine ubushyuhe bukabije. Mugihe isi igenda itera ingufu zisukuye, zikora neza, ibikoresho nka gadolinium zirconate bigenda byitabwaho: bifasha moteri gukora cyane kandi neza, gutwika lisansi nke no kugabanya ibyuka bihumanya.

Gadolinium Zirconate

Niki Gadolinium Zirconate?

Gadolinium Zirconate ingoma

Muburyo bwa chimique, gadolinium zirconate ni ceramic yubatswe na pyrochlore: irimo gadolinium (Gd) na zirconium (Zr) cations zitondekanijwe mumurongo wibice bitatu hamwe na ogisijeni. Inzira yayo ikunze kwandikwa Gd₂Zr₂O₇ (cyangwa rimwe na rimwe Gd₂O₃ · ZrO₂). Iyi kristu yatumijwe (pyrochlore) irashobora guhinduka muburyo bwa fluorite idahwitse mubushyuhe bwinshi (~ 1530 ° C). Icy'ingenzi, buri formule ifite umwanya wa ogisijeni - atome ya ogisijeni yabuze - ikwirakwiza cyane fonone itwara ubushyuhe. Iyo quirk yubatswe nimwe mumpamvu gadolinium zirconate itwara ubushyuhe buke cyane ugereranije nubutaka busanzwe.

Epomaterial hamwe nabandi batanga isoko bakora isuku-nziza ya Gd₂Zr₂O₇ (akenshi 99,9% yera, CAS 11073-79-3) byumwihariko kubikorwa bya TBC. Kurugero, urupapuro rwibicuruzwa bya Epomaterial rugaragaza "Gadolinium Zirconate ni ceramic ishingiye kuri okiside ifite ubushyuhe buke buke" ikoreshwa muri plasma-spray TBCs. Ibisobanuro nk'ibyo bishimangira ko imiterere-yo κ iranga agaciro kayo. .

Impamvu Impamvu Zitwara Ubushyuhe Buke?

Ubushyuhe bwumuriro (κ) bupima uburyo ubushyuhe bworoshye butembera mubintu. Gadolinium zirconate ya κ ni hasi cyane bitangaje kuri ceramic, cyane cyane kuri moteri imeze nkubushyuhe. Ubushakashatsi bwerekana agaciro ku rutonde rwa 1-2 W · m⁻¹ · K⁻¹ hafi 1000 ° C. Kubireba, bisanzwe yttria-itunganijwe neza zirconiya (YSZ) - imyaka mirongo ya TBC isanzwe - ni nka 2-3 W · m⁻¹ · K⁻¹ mubushyuhe busa. Mu bushakashatsi bumwe, Wu n'abandi. yasanze imiyoboro ya Gd₂Zr₂O₇ ari ~ 1,6 W · m⁻¹ · K⁻¹ kuri 700 ° C, na ~ 2.3 kuri YSZ mubihe bimwe. Indi raporo ivuga urutonde rwa 1.0–1.8 W · m⁻¹ · K⁻¹ kuri 1000 ° C kuri gadolinium zirconate, “munsi ya YSZ”. Mu buryo bufatika, ibi bivuze ko urwego rwa GdZr₂O₇ ruzareka ubushyuhe buke butarenze igipimo cya YSZ gihwanye n'ubushyuhe bwo hejuru - inyungu nini yo kubika.

Inyungu z'ingenzi za Gadolinium Zirconate (Gd₂Zr₂O₇):

Ultra-low ubushyuhe bwumuriro: ~ 1-2 W / m · K kuri 700-1000 ° C, munsi ya YSZ.

Icyiciro cyo hejuru gihamye: Guma ihagaze kugeza ~ 1500 ° C, hejuru ya YSZ ~ 1200 ° C.

Kwiyongera k'ubushyuhe bwinshi: Kwagura byinshi kubushyuhe kuruta YSZ, bishobora kugabanya imihangayiko muri coatings.

Oxidation hamwe na ruswa irwanya ruswa: Ifata ibyiciro bihamye bya oxyde; irwanya ububiko bwa CMAS bwashongeshejwe neza kuruta YSZ (zirconate-yisi-zirconates ikunda kwitwara hamwe nububiko bwa silikate kandi ikora kristu ikingira).

Ingaruka y’ibidukikije: Mugutezimbere imikorere ya moteri / turbine, ifasha kugabanya ikoreshwa rya lisansi n’ibyuka bihumanya.

Buri kimwe muri ibyo bintu gifitanye isano ningufu zingirakamaro kandi zirambye. Kuberako GdZr₂O₇ ikingira neza, moteri ikenera gukonjesha gake kandi irashobora gukora ubushyuhe, igasobanurwa muburyo bunoze no gukoresha lisansi nkeya. Nkuko ubushakashatsi bwakozwe na kaminuza ya Virijiniya bubibona, imikorere myiza ya TBC isobanura gutwika “lisansi nkeya kugirango itange ingufu zingana, bigatuma… imyuka ihumanya ikirere”. Muri make, gadolinium zirconate irashobora gufasha imashini gukora neza.

Imyitwarire yubushyuhe burambuye

Kugira ngo dusubize ikibazo cyingenzi “Ubushuhe bwumuriro wa gadolinium zirconate ni ubuhe?”: Ni hasi cyane kuri ceramic, hafi 1-2 W · m⁻¹ · K⁻¹ mu ntera ya 700-1000 ° C. Ibi byashimangiwe nubushakashatsi bwinshi. Wu n'abandi. raporo ≈1.6 W / m · K kuri 700 ° C kuri Gd₂Zr₂O₇, mu gihe YSZ yapimye ≈2.3 mu bihe bimwe. Shen n'abandi. icyitonderwa “1.0–1.8 W / m · K kuri 1000 ° C”. Ibinyuranye, ubushobozi bwa YSZ kuri 1000 ° C mubusanzwe buri hagati ya 2-3 W / m · K. Mubisanzwe bya buri munsi, tekereza amabati abiri yo kubika ku ziko rishyushye: imwe ifite GdZr₂O₇ ituma inyuma ikonja cyane kuruta YSZ tile yubunini bumwe.

Kuki Gd₂Zr₂O₇ iri hasi cyane? Imiterere yacyo ya kirisiti isanzwe ibangamira ubushyuhe. Imyuka ya ogisijeni muri buri selile ikwirakwiza fonone (abatwara ubushyuhe), hamwe nuburemere bwa atolike ya gadolinium irushaho kugabanya ihindagurika rya lattice. Nkuko isoko imwe ibisobanura, "umwanya wa ogisijeni wongera fononi ukwirakwiza kandi bigabanya ubushyuhe bwumuriro". Ababikora bakoresha uyu mutungo: Cataloge ya Epomaterial yanditseho GdZr₂O₇ ikoreshwa muri plasma-yatewe na plasma yumuriro wa barrière kubera cyane κ. Mubusanzwe, microstructure yayo ifata ubushyuhe imbere, ikingira icyuma kiri munsi.

Gadolinium Zirconate-1
Gadolinium Zirconate-2

Ubushyuhe bwa Barrique (TBCs) hamwe na Porogaramu

Ubushyuhe bwa barrièreni ceramic ibice bikoreshwa mubice byuma bihura na gaze zishyushye (nka turbine). Mugutekereza no gukingira ubushyuhe, TBCs ireka moteri na turbine bikora ku bushyuhe bwo hejuru nta gushonga. Gadolinium zirconate yagaragaye nka aibisekuru bizaza ibikoresho bya TBC, kuzuzanya cyangwa gusimbuza YSZ mubihe bikabije. Impamvu zingenzi zirimo gushikama no gukumira:

Ubushyuhe bukabije:Gd₂Zr₂O₇'s pyrochlore-to-fluorite inzibacyuho iba hafi1530 ° C., hejuru ya YSZ ~ 1200 ° C. Ibi bivuze ko GdZr₂O₇ ibifuniko bikomeza kuba byiza kubushyuhe bukabije bwibice bigezweho bya turbine.

Kurwanya ruswa ishyushye:Ibizamini byerekana ko zirconates zidasanzwe-nka GdZr₂O₇ zifata imyanda ya moteri yashongeshejwe (ibyo bita CMAS: calcium-magnesium-alumino-silikate) kugirango ikore kashe ya kirisiti ihamye, irinda kwinjira cyane. Iki nikintu kinini muri moteri yindege iguruka ivu cyangwa umusenyi.

Imyenda itwikiriye:Ba injeniyeri bakunze guhuza GdZr₂O₇ na YSZ mubice byinshi. Kurugero, YSZ yoroheje irashobora kugabanya kwaguka kwubushyuhe, mugihe urwego rwo hejuru rwa GdZr₂O₇ rutanga ubwishingizi bukomeye kandi butajegajega. Nka "double-layer" TBCs irashobora gukoresha ibyiza byibikoresho byombi.

Porogaramu:Kubera iyo mico, GdZr₂O₇ nibyiza kuri moteri yigihe kizaza hamwe nibigize ikirere. Abakora moteri yindege hamwe nabashushanya roketi barabishishikajwe, kubera ko kwihanganira ubushyuhe bwo hejuru bisobanura gutera imbere no gukora neza. Muri gaz turbine kumashanyarazi (harimo nayahujwe ningufu zishobora kongera ingufu), ukoresheje GdZr₂O₇ ibishishwa birashobora gukuramo ingufu nyinshi mumavuta amwe. Kurugero, NASA ivuga ko kugirango tugere ku "bushyuhe bwo hejuru bukenewe kugira ngo moteri ya gaz turbine irusheho kugenda neza," YSZ ntabwo ihagije, kandi ibikoresho nka gadolinium zirconate birigwa aho.

Ndetse no hejuru ya turbine, sisitemu iyo ari yo yose ikeneye kurinda ubushyuhe ku bushyuhe bukabije irashobora kubyungukiramo. Ibi birimo ibinyabiziga biguruka bya hypersonic, moteri yimodoka ikora cyane, ndetse nigeragezwa ryamashanyarazi yizuba ryumuriro aho urumuri rwizuba rwibanda kubushyuhe bukabije. Muri buri gihugu, intego ni imwe:shyiramo ibice bishyushye kugirango utezimbere muri rusange. Kwirinda neza bisobanura gukonjesha gukenewe gusabwa, imirasire ntoya, ibishushanyo byoroheje, kandi cyane, gutwika amavuta make cyangwa gukoresha ingufu nke zinjiza.

Z.
Ikirere hamwe na High-Precision Porogaramu
Gushoboza Ingufu Zirambye Zikoranabuhanga

Kuramba no Gukoresha Ingufu

Ibidukikijegadolinium zirconatebiva mu nshingano zayokunoza imikorere no kugabanya imyanda. Kwemerera moteri na turbine gukora bishyushye kandi bihamye, impuzu za GdZr₂O₇ zigira uruhare runini mu gutwika amavuta make kubisohoka bimwe. Kaminuza ya Virijiniya yerekana ko kunoza TBC biganisha ku “gutwika amavuta make kugira ngo bitange ingufu zingana, bigatuma imyuka ihumanya ikirere”. Mumagambo yoroshye, buri ijanisha ryibikorwa byungutse birashobora guhinduka muri toni ya CO₂ yazigamye mubuzima bwimashini.

Tekereza indege: niba turbine zayo zikora neza 3-5%, kuzigama lisansi (no kugabanya ibyuka) hejuru yindege ibihumbi nibihumbi. Mu buryo nk'ubwo, amashanyarazi - ndetse n’utwika gaze karemano - yunguka kuko ashobora kubyara amashanyarazi menshi kuri metero kibe ya lisansi. Iyo amashanyarazi avanze ibivugururwa hamwe nububiko bwa turbine, kugira turbine ikora neza byorohereza icyifuzo cya peteroli hamwe na lisansi yongeweho.

Kuruhande rwabaguzi, ikintu cyose cyongera ubuzima bwa moteri cyangwa kigabanya kubungabunga nacyo kigira ingaruka kubidukikije. TBCs ikora cyane irashobora kongera ubuzima bwibice bishyushye, bivuze gusimburwa gake hamwe n’imyanda mike. Kandi ukurikije uburyo burambye, GdZr₂O₇ ubwayo ihagaze neza mumiti (ntishobora kwangirika byoroshye cyangwa kurekura imyuka yubumara), kandi uburyo bwo gukora ubu butuma hasubirwamo ifu yubutaka idakoreshwa. .

Kuramba no Gukoresha Ingufu
Kuramba no Gukoresha Ingufu1

Porogaramu muri Green Technologies

Indege-Igisekuru gikurikira na moteri yindege:Moteri zindege zigezweho nigihe kizaza zigamije guhora hejuru yubushyuhe bwo gutwika kugirango hazamurwe ibipimo byuburemere nubukungu bwa peteroli. GdZr₂O₇ itajegajega kandi iri hasi κ ishyigikira iyi ntego. Kurugero, indege za gisirikare zateye imbere hamwe nindege zubucuruzi zidasanzwe zishobora kubona inyungu ziva muri GdZr₂O₇ TBCs.

Inganda n’ingufu za gazi:Ibikorwa bifashisha gaze nini ya turbine kumashanyarazi no kubihingwa-bizunguruka. GdZr₂O₇ ibifuniko bituma iyi turbine ikuramo ingufu nyinshi muri buri lisansi yinjiza, bivuze megawatt nyinshi hamwe na lisansi imwe cyangwa megawatt imwe hamwe na lisansi nke. Uku gukora neza bifasha kugabanya CO₂ kuri MWh y'amashanyarazi.

Ikirere (Icyogajuru hamwe n’ibinyabiziga byongeye):Ikirere cyogajuru hamwe na roketi bifite uburambe bwo gusubirana no gutangiza ubushyuhe. Mugihe GdZr₂O₇ idakoreshwa kuri ubu buso bwose, yizwe kugirango ikoreshwe mu gutwika ibinyabiziga bya hypersonic hamwe na moteri ya moteri kubice byo hejuru cyane. Iterambere iryo ariryo ryose rirashobora kugabanya ubukonje bukenewe cyangwa guhangayika.

Sisitemu y'ingufu z'icyatsi:Mu mashanyarazi akomoka ku mirasire y'izuba, indorerwamo zitera urumuri rw'izuba ku byakira bigera kuri 1000+ ° C. Gupfundikanya ibyo byakira hamwe na ceramics nkeya nka GdZr₂O₇ bishobora guteza imbere insulasiyo, bigatuma izuba riva kumashanyarazi bikora neza. Nanone, amashanyarazi yubushakashatsi bwa termoelektrike (ahindura ubushyuhe kumashanyarazi) yunguka niba uruhande rwabo rushyushye rugumye hashyushye.

Muri ibyo bibazo byose ,.ingaruka ku bidukikijebiva mugukoresha ingufu nke (lisansi cyangwa ingufu zinjiza) kumurimo umwe. Ubushobozi buhanitse burigihe busobanura ubushyuhe buke bityo imyuka mike igasohoka. Nkuko ibikoresho bimwe umuhanga yabivuze, ibikoresho byiza bya TBC nka gadolinium zirconate ni urufunguzo rw "imbaraga zirambye z'ejo hazaza" mu gutuma turbine na moteri bikora bikonje, bikaramba, kandi bigakora neza.

Ikoranabuhanga ry'icyatsi
Ikoranabuhanga ry'icyatsi1

Ibikurubikuru

Gadolinium zirconate ihuza imitungo irihariye. Mu ncamake ibintu bimwe bigaragara:

Hasi κ, hejuru yo gushonga:Ikibanza cyayo cyo gushonga ni ~ 2570 ° C, ariko ubushyuhe bwayo bwingirakamaro bugarukira kumurongo uhamye (~ 1500 ° C). Ndetse no munsi yo gushonga, ikomeza kuba insulator nziza cyane.

Imiterere ya Crystal:Ifite apyrochlorelattice (itsinda ryumwanya Fd3m) rihindukafluorite ifite inengeku bushyuhe bwinshi. Inzibacyuho yateganijwe-idahwitse ntabwo itesha agaciro imikorere kugeza hejuru ya 1200–1500 ° C.

Kwiyongera k'ubushyuhe:GdZr₂O₇ ifite coefficient yo kwagura ubushyuhe burenze YSZ. Ibi birashobora kuba byiza muguhuza neza ibyuma byubutaka no kugabanya ingaruka ziterwa no gushyuha.

Ibikoresho bya mashini:Nka ceramic yamenetse, ntabwo ikomeye cyane - kubwibyo gutwikira akenshi kuyikoresha mukomatanya (urugero: GdZr₂O₇ yoroheje cyane hejuru yurwego rukomeye).

Gukora:GdZr₂O₇ TBCs irashobora gukoreshwa muburyo busanzwe (spray yo mu kirere plasma spray, guhagarika plasma spray, EB-PVD). Abatanga nka Epomaterial batanga ifu ya GdZr₂O₇ yabugenewe yo gutera plasma.

Ibi bisobanuro bya tekiniki biringanijwe no kugerwaho: mugihe gadolinium na zirconium ari "ibintu bidasanzwe-isi", okiside yavuyemo iba idafite imiti kandi ifite umutekano kugirango ikoreshwe mu nganda zisanzwe. .

Umwanzuro

Zirconate gadolinium(Gd₂Zr₂O₇) nigikoresho cyambere ceramic ceramic ihuzauburebure bwo hejuruhamwe nabidasanzwe ubushyuhe bwumuriro. Izi mico zituma biba byiza cyane kuri barrière yubushyuhe bwo hejuru mu kirere, kubyara ingufu, hamwe nubushyuhe bukabije. Mugushoboza ubushyuhe bwo hejuru bwo gukora no kunoza imikorere ya moteri, gadolinium zirconate igira uruhare muburyo bwo kuzigama ingufu no kugabanya ibyuka bihumanya - intego yibanze mu ikoranabuhanga rirambye. Muri disiki ya moteri yicyatsi kibisi na turbine, ibikoresho nka GdZr₂O₇ bigira uruhare runini: biradufasha gusunika imipaka mugihe dukuraho ibidukikije.

Kubashakashatsi naba siyanse yibikoresho, gadolinium zirconate ikwiye kurebwa. Ubushyuhe bwumuriro (hafi 1-2 W / m · K kuri ~ 1000 ° C) buri mubutaka bwo hasi kuri ceramic, nyamara irashobora kwihanganira ubushyuhe bukabije bwa turbine izakurikiraho. Abatanga ibicuruzwa (harimo na Epomaterial'szirconate gadolinium (GZO) 99.9%ibicuruzwa) basanzwe batanga ibi bikoresho byo gutwika amashyuza, byerekana imikoreshereze yinganda. Mugihe ibyifuzo byiyongera kubijyanye nindege zisukuye hamwe na sisitemu yingufu, gadolinium zirconate idasanzwe yimitungo - irinda ubushyuhe mugihe yihanganira - nibyo bikenewe.

Inkomoko:Urungano rwasubiwemo ubushakashatsi nibisohoka mu nganda kuri pyrochlores zidasanzwe-na TBCs. .


Igihe cyo kohereza: Jun-04-2025